April 16, 2019 Volume 15 Issue 15

Electrical/Electronic News & Products

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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
View the video.


Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
Learn more.


All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.


Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
Learn more.


EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
Learn more.


Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.


Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.


Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
Learn more.


LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.


World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
Learn more.


Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.


Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.


Panasonic solar and EV components available from Newark

Newark has added Panasonic Industry's solar inverters and EV charging system components to their power portfolio. These best-in-class products help designers meet the growing global demand for sustainable and renewable energy mobility systems. Offerings include film capacitors, power inductors, anti-surge thick film chip resistors, graphite thermal interface materials, power relays, capacitors, and wireless modules.
Learn more.


Tiny antenna emits long wavelengths, could communicate where radios fail

Researchers say the 4-in.-tall device could be used in portable transmitters for rescue missions and other challenging applications demanding high mobility.

A new type of pocket-sized antenna, developed at the Department of Energy's SLAC National Accelerator Laboratory, could enable mobile communication in situations where conventional radios don't work, such as under water, through the ground, and over very long distances through air.

The device emits very low frequency (VLF) radiation with wavelengths of tens to hundreds of miles. These waves travel long distances beyond the horizon and can penetrate environments that would block radio waves with shorter wavelengths. While today's most powerful VLF technology requires gigantic emitters, this antenna is only 4 in. tall, so it could potentially be used for tasks that demand high mobility, including rescue and defense missions.

"Our device is also hundreds of times more efficient and can transmit data faster than previous devices of comparable size," said SLAC's Mark Kemp, the project's principal investigator. "Its performance pushes the limits of what's technologically possible and puts portable VLF applications, like sending short text messages in challenging situations, within reach."

The SLAC-led team reported their results April 12 in Nature Communications.

The new compact antenna for very low frequency (VLF) transmissions, developed and tested at SLAC, consists of a 4-in.-long piezoelectric crystal (clear rod at center) that generates VLF radiation. [Photo: Dawn Harmer/SLAC National Accelerator Laboratory]

 

 

 

 

Why it's a sizable challenge
In modern telecommunications, radio waves transport information through air for radio broadcasts, radar and navigation systems, and other applications. But shorter wavelength radio waves have their limits: The signal they transmit becomes weak over very long distances, can't travel through water, and is easily blocked by layers of rock.

In contrast, the longer wavelength of VLF radiation allows it to travel hundreds of feet through ground and water and thousands of miles beyond the horizon through air.

However, VLF technology also comes with major challenges. An antenna is most efficient when its size is comparable to the wavelength it emits; VLF's long wavelength requires enormous antenna arrays that stretch for miles. Smaller VLF transmitters are much less efficient and can weigh hundreds of pounds, limiting their intended use as mobile devices. Another challenge is the low bandwidth of VLF communication, which limits the amount of data it can transmit.

The new antenna was designed with these issues in mind. Its compact size could make it possible to build transmitters that weigh only a few pounds. In tests that sent signals from the transmitter to a receiver 100 ft away, the researchers demonstrated that their device produced VLF radiation 300 times more efficiently than previous compact antennas and transmitted data with almost 100 times greater bandwidth.

"There are many exciting potential applications for the technology," Kemp said. "Our device is optimized for long-range communication through air, and our research is looking at the fundamental science behind the method to find ways to further enhance its capabilities."

It's a mechanical antenna
To generate VLF radiation, the device exploits what is known as the piezoelectric effect, which converts mechanical stress to a buildup of electrical charge.

The researchers used a rod-shaped crystal of a piezoelectric material, lithium niobate, as their antenna. When they applied an oscillating electric voltage to the rod it vibrated, alternately shrinking and expanding, and this mechanical stress triggered an oscillating electric current. That electromagnetic energy then got emitted as VLF radiation.

The electric current stems from electric charges moving up and down the rod. In conventional antennas, these motions are close to the same size as the wavelength of the radiation they produce, and more compact designs typically require tuning units that are larger than the antenna itself. The new approach, on the other hand, "allows us to efficiently excite electromagnetic waves with wavelengths that are much larger than the motions along the crystal and without large tuners, which is why this antenna is so compact," Kemp said.

Principle of a new compact very low frequency (VLF) antenna. It consists of a rod-shaped crystal of a piezoelectric material, lithium niobate (at left). An oscillating electric voltage (red wave) applied to the bottom of the rod makes it vibrate. This mechanical stress triggers an oscillating electric current (arrows) whose electromagnetic energy then gets emitted as VLF radiation (blue waves). The device can be switched during operations to tweak the wavelength of the emitted radiation and optimize the rate at which the device can transmit data. [GIF Image: Greg Stewart/SLAC National Accelerator Laboratory]

The researchers also found a clever way of tweaking the wavelength of the emitted radiation, he said: "We repeatedly switch the wavelength during operation, which allows us to transmit with a large bandwidth. This is key to achieving data transfer rates of more than 100 bits per second -- enough to send a simple text."

This work was done in collaboration with SRI International and Gooch and Housego, a photonics technology firm.

Source: SLAC National Accelerator Laboratory (a U.S. Department of Energy Office of Science laboratory operated by Stanford University)

Published April 2019

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